About Horizontal Crimping Machine
Being a reliable firm, we are engaged in providing a wide selection of Horizontal Crimping Machine. It is well equipped with the assorted materials to enhance its performance and extended service life. This machine is extensively used to control the forceful pressure and crimping needs of tubes. It ensures seamless finishing and easy functional fluency. It is attached with dynamic motor for providing long lasting movement. Horizontal Crimping Machine smoothly accelerate the operations with hassle free technical error.
Efficient and Reliable Crimping PerformanceEngineered for high productivity, the HCM-400 delivers up to 100-120 crimps per hour with a swift 10-second cycle. Its semi-automatic operation, coupled with a PLC-based control system, ensures consistent, repeatable results across a range of hose diameters and fittings. The robust H-frame structure and alloy steel shaft provide excellent stability and longevity, even under intensive industrial use.
Advanced Safety and Control FeaturesSafety is paramount in the HCM-400, featuring an emergency stop button and comprehensive electrical protection against overloads and short-circuits. The digital display and standardized PLC controls simplify setup and monitoring, while the air-cooled system and automatic lubrication reduce wear and downtime, supporting both operator safety and machine reliability.
Designed for Industrial ApplicationsThis machine excels in demanding environments such as hydraulic workshops and manufacturing plants. Its powder-coated exterior and precise crimping accuracy (0.1 mm) ensure quality performance and durability. With an 80-liter oil tank, ISO VG46 hydraulic oil compatibility, and noise levels at or below 70 dB, the HCM-400 is well suited for high-output, low-maintenance operations.
FAQs of Horizontal Crimping Machine:
Q: How does the HCM-400 Horizontal Crimping Machine ensure operator safety during use?
A: The HCM-400 is equipped with an emergency stop button and robust electrical protection (overload and short-circuit). These features ensure immediate shutdown in hazardous situations, safeguarding both the operator and the equipment during operation.
Q: What is the maximum hose diameter the machine can crimp, and which applications is it suitable for?
A: The machine handles hoses up to 2 inches (50 mm) in diameter, making it suitable for crimping hydraulic hoses and industrial fittings typically required in manufacturing, workshop, and heavy-duty industrial settings.
Q: When should maintenance or oil replacement be performed on this machine?
A: Regular maintenance is recommended based on usage levels and operational hours, typically every 3-6 months. Hydraulic oil (ISO VG46) levels should be checked regularly, and oil should be replaced as per the manufacturers guidelines to maintain smooth performance.
Q: Where is the HCM-400 most effectively utilized?
A: This crimping machine is ideal for Indian manufacturing units, hydraulic hose assembly workshops, and industrial settings where high-volume, precise hose crimping is essential. Its robust build enables it to perform efficiently indoors within the specified ambient humidity ( 85%) and temperature (5C to 45C) range.
Q: What is the typical process for using the machine to crimp a hose?
A: The hose and fitting are placed in the selected die set, the parameters are set via the digital PLC interface, and the machine operates semi-automatically to complete a crimp in around 10 seconds per cycle. The emergency stop and digital display help monitor and control each step safely.
Q: How does the HCM-400 benefit users in terms of productivity and operational efficiency?
A: With a capacity of 100-120 crimps per hour and a 10-second cycle time, the HCM-400 maximizes throughput. Its easy operation, consistent accuracy (0.1 mm), and low maintenance reduce production downtime, ensuring cost-effectiveness and reliability in demanding industrial applications.